Avdel 07900 Instruction Manual

Hydro-Pneumatic Power ToolGenesis®Instruction Manual

Nose Tips10AVSEAL®IINOSE TIPSFASTENERMATERIALØ1NOSE TIP (mm)seebelowPART Nº 'A' 'B'NAMEStandard Al. Alloy - Flush Nose TipStandard

Fitting Types 2/3 or Nose Extension11To fit Nose Tips Type 2/3 or Nose Extension, the ‘T’ Adaptor 1 must be replaced with Jaw Spreader Housing 9*.• Loo

Nose Tips121 In inches then in millimetres.COMPLETE TOOLPART NUMBER :precede with71401-00NOSE ASSEMBLYpart nº 71210-15200ABTYPE 2 NOSE TIPS ARE EXTEND

Stem Deflector13AccessoriesItem numbers in bold refer to the General Assembly drawingsand Parts Lists pages 26-27.9* and 10* refers to the nose assemb

Swivel Heads14AccessoriesInstead of a nose assembly, a swivel head can be fitted to a base tool. It allows 360° rotation of the tool about the nose tip

Preparing the Base Tool for Right-Angle and Straight Swivel Head Attachment15Accessories• Disconnect the air supply.• Remove any nose assembly items.•

Straight and Right-Angle Heads16Fitting InstructionsAccessoriesThe following procedure will allow you to assemble and fit either of the swivel heads to

Servicing Instructions17Accessories5717181920Swivel heads should be serviced at weekly intervals.• Remove the complete head using the reverse procedur

18DailyWeeklyMolyLithium Grease EP 3753 Safety DataServicing the ToolIMPORTANTRead safety instructions on page 4.The employer is responsible for ensur

19Molykote®111 Grease Safety DataMolykote®55M Grease Safety DataServicing the ToolFirst AidSKIN:Flush with water. Wipe off.INGESTION:No first aid shoul

Service Kit20Servicing the ToolIMPORTANTRead Safety Instructions on page 4.The employer is responsible for ensuring that tool maintenance instructions

Head Assembly21Servicing the Tool• Twist and pull off Stem Collector Bottle Assembly 20. See illustration on page 7.• Remove Stop Plate Assembly 19 by

Rotary Valve22Servicing the ToolDismantling• Using a 4mm pin punch (07900-00158) drive Trigger Pin 40 out and remove Trigger Assembly 39.• Disconnect

Stop Plate Assembly (71213-03900)23Servicing the Tool2134456732*21*CLOSEDOPENAssembly (see illustration below)• Place ‘O’ Ring 2 into the recess in Ho

IntensifierServicing the Tool24• Diconnect the Air supply.• Remove Cover Plate 58 and Gasket 83 by removing Screws 94 (4off) and Washers 95 (4 off).•

Notes25

26General Assembly of Pistol 71401-02000(s)Section B - BSection A - A484931BB1 2 31110 125Assy67 92829 Assy3840Assy 3943424118 Assy2726151617 1314&ap

27Parts List for 71401-02000(s)0102030405060708091011121314151617181920212223242571213-0202007003-0027771210-0210307007-0150371210-0210471213-03320070

28General Assembly of Intensifier 71421-02000(s)70696867666564 63 62 61 605758 56 5582837576777675747271597379 78“VIEW A”9910097979698959481 808788891

29Parts List for 71421-02000(s)55565758596061626364656667686970717273747576777879808107003-0003707240-0021107001-0041807240-0021071420-0200807240-0020

3ContentsSafety Rules 4SpecificationsTool Specifications 5Tool Dimensions 5Intent of UseRange of Fasteners 6Part Numbering 6Putting into ServiceAir Supp

30Oil DetailsHyspin®VG 32 Oil Safety DataPrimingPriming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be

Priming Procedure31PrimingIMPORTANTAll operations should be carried out on a clean bench, with clean hands in a clean area.Ensure that the new oil is

32Fault DiagnosisSYMPTOM POSSIBLE CAUSE REMEDY PAGE REFItem numbers in bold refer to the General Assembly drawing and Parts List pages 26-27.Other sym

Notes33

Notes34

Declaration of ConformityWe, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LYdeclare under our sole responsibility th

www.avdel-global.com© Avdel UK Limited 2007Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, Clamptite KTR®, GENESIS®, Interlock®, MBC®,

4Safety RulesThis instruction manual must be read with particular attention to the following safety rules, by any personinstalling, operating, or serv

Specifications5Air Pressure Minimum - Maximum 5-7 barFree Air Volume Required @ 5.5 bar 3.6 litresStroke Minimum 17 mmPull Force @ 5.5 bar 10.88 kNCyc

6Intent of UseCOMPLETE TOOL71401-00 . . . *BASE TOOL11231NOSE ASSEMBLYNOSE TIP271401-0100071213-15000see note 323++=3nG2s is a hydro-pneumatic tool

Air SupplyPutting into Service7All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulato

8Fitting InstructionsIMPORTANTThe air supply must be disconnected when fitting or removing nose assemblies.Item numbers in bold refer to nose assembly

9A tool (except part number 71401-00039) must always be fitted with the correct nose assembly and nose tip for your fastener andmust be ordered separat