Avdel 71234 Instruction Manual

G4Instruction ManualOriginal InstructionHydro-Pneumatic Power Tool71233 Removable Bottle and 71234 Fixed Bottle71234 Tool71233 ToolGenesis®4

10Nose TipsNose Assemblies1 In inches then in millimetres.2 Head forming nose tips for use with countersunk headsONLY. 4 Material of the body then of

11Nose AssembliesNose Tips1 In inches then in millimetres.FASTENERMATERIALØ1NOSE TIP (mm)seebelowPART Nº 'A' 'B'NAMEAluminiumSteel

12Nose AssembliesNose Tips1 In inches then in millimetres.TYPE 7NOSE TIPSFASTENERMATERIALØ1NOSE TIP (mm)seebelowPART Nº 'A' 'B'NAM

13Nose Assemblies* Item included in the nG4 service kit. For complete list see page 18Item numbers in bold refer to the general assembly drawing and p

14• Fit Stem Deflector (07340-00342) into Adaptor (71213-20103).• Screw Adaptor onto End Cap Assembly 71233-05103.• Rotate the stem deflector until the

15Notes

16Servicing the Tool• Check for air leaks. If damaged, hoses and couplings should be replaced.• If there is no filter on the pressure regulator, bleed

17Molykote®55m Grease Safety DataFirst AidSKIN:Flush with water. Wipe off.INGESTION:No first aid should be needed.EYES:Flush with water.FireFLASH POINT

18Service KitFor an easy complete service, Avdel offers the complete service kit below.PART Nº DESCRIPTIONPART Nº DESCRIPTIONSERVICE KIT : 71210-99990

19Dismantling the ToolServicing the ToolBefore dismantling the tool the oil must be emptied from it.• With the air supply switched OFF at ON/OFF Valve

20• Remove ‘ON/OFF’ Valve Assembly 62. • Clamp the body of the inverted tool ACROSS THE AIR INLET BOSSES in a vice fitted with soft jaws.• Pull off Rub

21Servicing the ToolDismantling• Remove Pneumatic Piston Assembly 57 as described in Pneumatic Piston Assembly.• Using Spanner (07900-00672), and Loca

22Common PartsA - A71233-02000Removable StemCollector Bottlesee page 24531453341479899Assy 5996422142362 Assy24564890 67 29 661097676SuspensionRingH -

23Common parts010204050607081112141516171819212223242627293031333436373839404142434471230-0204107003-0033307003-0012707003-0018907003-0019407003-00271

24Stem Collector Bottles Removable and Fixed4191 Ref see page 222579836ITEM DESCRIPTION PART NUMBER123456789LIP SEALO-RINGO-RINGEND CAP ASSEMBLYWARNIN

25PrimingPriming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the fullstroke aft

26Priming ProcedurePrimingIMPORTANTDISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT ON/OFF VALVE ASSEMBLY 62. REMOVE NOSE ASSEMBLY .All operat

27Item numbers in bold refer to the general assembly drawing and parts list on pages 22 and 23.Other symptoms or failures should be reported to your l

28Declaration of ConformityWe, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LYdeclare under our sole responsibility

29Notes

3Safety Instructions 4SpecificationsTool Specification 571233 and 71234 Tool Dimensions 5Intent of UseRange of Fasteners 6Part Numbering 6Putting into S

Since 1936 2010 Since 1922www.avdel-global.comwww.infastech.com TAUSTRALIAInfastec (Australia) Pty Ltd. 891 Wellington RoadRowvilleVictoria 3178Te

4Safety Instructions1 Do not use outside the design intent.2 Do not use equipment with this tool/machine other than that recommended and supplied by A

Tool SpecificationSpecifications5Air Pressure Minimum - Maximum 5-7 barFree Air Volume Required @ 5.5 bar 4.3 litresStroke Minimum 17 mmPull Force @ 5

6Intent of UsenG4 is a hydro-pneumatic tool designed to place Avdel®breakstem fasteners at high speed making it ideal for batch or flow-lineassembly in

7All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators andfiltering systems on the

8• Ensure that the correct nose assembly suitable for the fastener is fitted.• Connect the tool to the air supply.• Insert the fastener stem into the n

Nose AssembliesNose Tip Selection9IMPORTANTNose assemblies do NOT include nose tips. Nose tips must be ordered separately.A tool must always be fitted