Avdel Genesis 4 Instruction Manual

4Hydro-Pneumatic Power ToolGenesis®G4I n s t r u c t i o n M a n u a l

10Nose AssembliesT Y P E 5N O S E T I PCOMPLETE TOOLPART NUMBER :precede with71230-0011 In inches then in millimetresN O S E A S S E M B L Y p

Fi t ti n g i ns t ru c ti o ns f o r M ax l ok® an d A v ta i ne r® No s e A ss e mb l ie sSe r v ic i ng In s tr u ct i o n s f or al l N

St e m D ef l ec t orEx t en s io nSi d e E je c to rAccessories12ADAPTOR NUT71210-20101STEM DEFLECTOR07340-00342The stem deflector is a very s

13Servicing the To o lI M P O R T A N TRead Safety Instructions on page 4.The employer is responsible for ensuring that tool maintenance instructions

Mo l yk o te 55 m G re as e S a f e ty Da t aServicing the To o l14First AidSKIN:Flush with water. Wipe off.INGESTION:No first aid should be need

An n ua l lyServicing the To o l15PART Nº DESCRIPTIONPART Nº DESCRIPTIONSERVICE KIT : 71210-99990 Spanners are specified in inches and across flats un

He a d A ss e mb l yPn e um a ti c P i st o n A ss em b lyVa l ve Sp o ol As s em b l yTr i gg e rServicing the To o l16Assemble in reverse ord

17Notes

18General Assembly of Base To o l 7 1 2 3 0 - 0 2 0 0 0A - A6263666959585754-565552 53 6606162 64B - B66653738403975313334AA42434445413635BB1 2 3 4

19Par ts List for 71230-020000102030405060708091011131416171820212223242526283031323334353637383971210-0210107003-0027771230-0201571230-0330071210-021

20PrimingPriming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the fullstroke aft

Pr i mi n g P roc ed u rePriming21I M P O R T A N TDISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55. REMOVE NOSE ASSEMBLY OR SWIVEL

22Fault DiagnosisItem numbers in bold refer to the general assembly drawing and parts list on pages 18-19.More than one Air leak Tighten joints or re

23Fault DiagnosisFastener fails to break Insufficient air pressure Adjust air pressure to within specification 5Fastener outside tool capability Use m

24Notes

25Notes

26Notes

De cla rat ion of Co nfo rmi tyWe, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LYdeclare under our sole responsib

Manual No. Issue Change Note No.AC 04/065AD 07/17607900-00707Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Avtainer®, Bulbex®, Cherrymate®, He

3ContentsSafety Rules 4SpecificationsTool Specifications 5Tool Dimensions 5Intent of UseRange of Fasteners 6Part Numbering 6Putting into ServiceAir Supp

4Safety Rules1 Do not use outside the design intent.2 Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK

Too l S p ec i fi c at i o nToo l D i me n si o nsSpecifications5Air Pressure Minimum - Maximum 5-7 barFree Air Volume Required @ 5.5 bar 4.3 litres

6Intent of UseG4 is a hydro-pneumatic tool designedto place Avdel®breakstem fasteners athigh speed making it ideal for batch orflow-line

Ai r S u pp l yOp e ra t in g P roc e du reAd j us t in g Vac u um E x tr a ct i onPutting into Service7All tools are operated with compressed ai

8Nose AssembliesI M P O R T A N TNose assemblies do NOT include nose tips. Nose tips must be ordered separately.A tool must always be fitted with the

9Nose AssembliesItem numbers in bold refer to nose assembly components in type 1,2, 3 and 6 nose tip tables.• Lightly coat jaws 4 with Moly lithium gr