Avdel Genesis 4 Instruction Manual

0753707537Genesis®7537Hydro-Pneumatic Power ToolInstruction Manual

10Loading the ToolReloading the ToolOperating ProcedurePutting into Service• Connect the air supply to the tool.• Open tail jaws 34 which grip the man

11Putting into Service3/16"3/32"3/32"5/32"5/32"3/16"3/16"3mm6 x 32UNC2.5mm4 x 40UNC3/32"3/32"1/8"1/4

12Nose JawsNose AssembliesIMPORTANTTo avoid complete dismantling of the tool it is essential to check the orientation of the cursor before fittingthe n

13Selecting a Nose JawNose AssembliesAvailable in 4 different end forms to placeall fasteners (except Rivscrew). Suitable onapplications with no or li

14Nose Jaw Selection - ImperialNose AssembliesThe ‘REF Nº’ column cross references with the ‘REF Nº’ columns in the mandrel section. It identifies bot

15Nose Jaw Selection - MetricNose AssembliesSTD. CAM OPERATED LONG CAM OPERATED STANDARD - FLATSTD. CAM OPERATED - FLATLONG CURVED - FLATSTANDARD - FL

16Mandrels and Mandrel Follower SpringsChobert®and Grovit®- ImperialNose AssembliesMandrels and mandrel follower springs, illustrated on page 11 need

17Chobert®and Grovit®- MetricNose AssembliesTables below left and right and over the next four pages list part numbers of all mandrels and mandrel fol

18Briv®- ImperialNose AssembliesFor mandrel or mandrel follower spring selection, follow instructions above.To find the correct part number of a mandre

19Mandrel Head Types and ‘P’ LengthBriv®- MetricNose AssembliesMandrels for stainless steel Briv®are easily identifiable by a ‘V’ cut in the end of the

20Avlug®, Avsert®, Avtronic®and Rivscrew®- Imperial and MetricNose AssembliesFor mandrel or mandrel follower spring selection, follow instructions on

21DailyWeeklyMolyLithium Grease EP 3753 Safety DataServicing the ToolIMPORTANTThe employer is responsible for ensuring that tool maintenance instructi

22Molykote®55m Grease Safety DataMolykote®111 Grease Safety DataServicing the ToolFirst AidSKIN:Flush with water. Wipe off.INGESTION:No first aid shoul

23Service KitsServicing the ToolFor all servicing we recommend the use of the following service kits.ITEM PART Nº DESCRIPTION Nº OFF07900-00157 CIRCLI

24Dismantling 07537-00200MaintenanceEvery 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damage

25Dismantling 07537-00200MaintenanceTAIL JAW CYLINDER• Using an Allen Key*, remove one cap head Screw 5 ensuring that any trapped air in the tail jaw

26General Assembly of 07537-00200 ToolXX10313435WW54275140374156294445462, 7PART SECTION 'W'-'W'5104758848504223SECTION 'X&ap

27Parts List for 07537-00200 Tool0102030405060708091011121314151617181920212223242526272829303132333435363738394007001-0022307001-0040107001-004040700

28Oil DetailsHyspin®VG 32 and AWS Oil Safety DataPriming PumpPrimingPriming is ALWAYS necessary after the tool has been dismantled and prior to operat

29Priming ProcedurePrimingIMPORTANTDISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 70. All operations should be carried out on a clean

3ContentsSafety Rules 4SpecificationsSpecification for 7537 Tool 5Tool Dimensions 5Intent of Use 6Putting into ServiceAir Supply 7Mechanical Cursors 8Cu

30Fault DiagnosisTool will not place Low air pressure. Increase air pressurefastener Lack of lubrication. Lubricate tool at air inlet pointHigh broac

Date of issueA. Seewraj - Product Engineering Manager Automation ToolsThis box contains a power tool which is inconformity with Machines Directive98/3

Manual No. Issue Change Note No. DateAA 05/012 MAR 05AB 05/260 JUNE 05AC 06/160 AUG 06B 07/044 FEB 07B2 07/103 MAR 07B3 07/172 OCT 0707900-00845www.av

4Safety RulesThis instruction manual must be read with particular attention to the following safety rules, by any personinstalling, operating, or serv

5Specification for 07537 ToolTool DimensionsSpecificationsAir Pressure Minimum - Maximum 5-7 bar (70-100 lbf/in2)Free Air Volume Required @ 5.1 bar /7

Intent of UseFASTENER NAME2.5mm2.8mm●●● ● ● ● ●FASTENER SIZECHOBERT®GROVIT®AVLUG®BRIV®RIVSCREW

Air SupplyPutting into ServiceAll tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulator

8Mechanical CursorsPutting into ServiceMECHANICAL CURSORPART NO.END PLUGPART NO.07271-0110007279-0584307279-0584507150-0040207159-0584407159-05846COLO

9CursorLoading and Reloading the ToolPutting into ServiceWhile the cursor will be fitted the correct way round when the tool is supplied, we recommend