Avdel GenesisG2-s Instruction Manual

2Hydro-Pneumatic Power ToolGenesis®G2Instruction Manual

10TYPE 3NOSE TIPSCOMPLETE TOOLPART NUMBER :precede with71210-00156.322.91 In inches then in millimetres.O OversizeNOSE ASSEMBLYpart nº 71210-15300ITEM

11ADAPTOR NUT71210-20101STEM DEFLECTOR07340-00342The stem deflector is a very simple alternative to the standard stemcollector and allows access in res

Swivel HeadsAccessories12Instead of a nose assembly, a swivel head can be fitted to a base tool. It allows 360° rotation of the tool about the nose tip

1 In inches then in millimetres.2 Long nose tip for deep placing.O OversizeFASTENERMATERIALØ1NOSE TIP (mm)SWIVEL HEADPART NºJAWSseebelow'A&apos

14AccessoriesThe fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated.IMPORTANTPRIOR to fitti

Swivel Head Servicing InstructionsAccessories155717181920Swivel heads should be serviced at weekly intervals.• Remove the complete head using the reve

16Servicing the Tool• Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inle

Molykote 55m Grease Safety Data17First AidSKIN:Flush with water. Wipe off.INGESTION:No first aid should be needed.EYES:Flush with water.FireFLASH POINT

Service kit18For an easy complete service, Avdel offers the complete service kit below.PART Nº DESCRIPTIONPART Nº DESCRIPTIONSERVICE KIT : 71210-99990

19AnnuallyServicing the ToolThe airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.

20• Remove ‘ON/OFF’ valve assembly 55.• Clamp the body of the inverted tool across the air inlet bosses in a vice fitted with soft jaws.• Using the peg

Notes21

22General Assembly of Base Tool 71210-020006867B - BAA - AABB1234719 105 6826272827293031323370343638394041424443463735252413 14 1516186654535249-5150

23Parts List for 71210-02000010203040506070809101112131415161718192021222324252627282930313233343571210-0210107003-0027771210-0210371210-0332071210-02

24PrimingPriming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full strokeaft

Priming ProcedurePriming25IMPORTANTDISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS.A

26* Pages 12-15 if a swivel head is used instead of a nose assembly.† Page 15 if a swivel head is used instead of a nose assembly.Item numbers in bo

27Declaration of ConformityWe, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LYdeclare under our sole responsibility

Manual No. Issue Change Note No.AC 04/065AD 07/17607900-00664Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, Interlock®, MBC®, MBC/LC®,

3Safety Rules 4SpecificationTool Specification 5Tool Dimensions 5Intent of UseRange of Fasteners 6Part Numbering 6Putting into ServiceAir Supply 7Operat

4Safety Rules1 Do not use outside the design intent.2 Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK

Tool SpecificationSpecifications5Air Pressure Minimum - Maximum 5-7 barFree Air Volume Required @ 5.5 bar 2.1 litresStroke Minimum 17 mmPull Force @ 5

6Intent of UseG2 is a hydro-pneumatic tool designed to place Avdel®breakstem fasteners at high speed making it ideal for batch orflow-line assembly in

7All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filteringsystems on the

8Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the noseassembly and nose tips as

Nose Tips9IMPORTANTNose assemblies do NOT include nose tips. Nose tips must be ordered separately.A tool (except part number 71210-00039) must always